From idea to product
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From idea to final product: HDB guides you from design to delivery. With our own R&D department, mould manufacturing and production in cleanrooms, we convert your concept quickly and efficiently into a market-ready product.
Why choose HDB?
- More than 90 years of experience in injection moulding
- Partner of leading pharmaceutical groups
- Quality is our top priority
- ISO and GMP certified
- Delivery guarantee & reliability
- High-tech techniques and infrastructure
- Innovative solutions with top-tier quality
- All-in-one solution: from concept to final product
- In-house mold construction
- Comprehensive support from A-Z
We go all the way for your project!
Starting from the development we support and guide you through all steps within our process flow.
1. Developing your product
In close cooperation with your technical engineers and marketing department, our Research & Development department turns your ideas into useable concepts. Our CAD systems provide 2D and 3D drawings for visualization, prototyping and mould manufacturing. Our 3D printer allows us to provide you with first prototypes of your product on short term.
Our extensive experience results in innovative, technologically advanced and commercially successful products.
2. Moulding
Impeccable products can only be produced by means of high-quality moulds. With our very own state-of-the-art tool shop we apply the most recent developments in mould technology and machinery. Our in-house experience and knowhow result in ideal and efficient production of both prototype and commercial moulds. We use only the highest quality steel in our production, resulting in a long-lasting mould life cycle.
Our in-house tool shop is equipped with:
- 5-axle milling machines
- Turning centres with milling spindle
- Grinding machines for all operations
- EDM (Electric discharge machining)
- 3D measuring tools
- CAM software for fast and complex programs
During the process of elaborating your idea into a commercial product we produce test moulds to make sure we can provide you with first samples for testing.
In order to come to a final stage in which the moulds can start producing your commercial products, we follow a validation procedure. This procedure gives us both the guarantee that the specifications of your commercial product conform to your requirements.
After each production run we do a check-up of the mould and maintenance will take place. If required a more intensive maintenance or intervention will be planned. This pro-active approach allows us to have a fluent start-up of the mould for the next production run.
For maintaining these moulds we use hot runner monitoring, laser welding, ultrasonic cleaning and a polishing chamber.
Our customized moulds always come with a minimum guaranteed number of shots.
3. Production
Our cutting-edge manufacturing facility provides you with quality, capacity, flexibility, efficiency and assured supply.
We operate:
- 70 injection and blow moulding machines with a clamping force of 50 to 250 tons
- Production 24/7
- 2 fully equipped clean rooms certified by ISO standards
- Highly skilled employees
4. Printing & assembly
Having about 30 printing and assembly machines, we are able to fulfil your wishes:
- Leak tests
- Camera production controls
- Camera printing controls
- Packaging in individual flow packs
- …
5. Packaging & Logistics
Also within our logistics department we are flexible. With different standard sizes of plastic bags, boxes and pallets, we pack and ship your products in the quantities required.
YOU NAME IT, WE DELIVER!
Do you want more information about our products?
Our team is just a message away.
Let us know how we can help.